A fiasco that is the wood burning stove… (part 1)

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Somewhere it sates that a wood burning stove is charming and romantic. Maybe it is, but it ended up being a lot more effort than I ever expected to take on.

It started well before the plans were submitted to the city for the new house. A local fireplace shop was having a moving sale, so we could pick up a deal on a wood burning stove, right?….
So April of 2018 we were new owners of a Morso 6148 (we didn’t break ground on the new house until Jan of 2019).

So construction happened while the Morso sat in a safe space in the garage. Once most of the framing was in place, Amy was ready to bring the fireplace shop onsite as they also do installs! Great! So as I’m attending to my 2.5 year old, I have to meet the guys at the job to look over the work. They looked it over and I wasn’t too happy to be the dumb ass to answer the questions on the status of this build. I text Amy as follows.

So begins the adventure, but first lets review what we have gone through for the first three months. We have had rain just about every week, the contractor is tracking in mud on everything, the sub floor has been flooded, getting ripped off my the framing contractor, the laboring crew are a bunch of hacks, the plans are not complete or wrong, and I’m here trying to manage this and really have no idea what I’m doing. SO cry me a river you say. You’re right, just after I spend 6 month in counseling, let us move on.

So the Morso 6148 has a 6″ chimney pipe exhaust. I suppose that is what the manual says. The photo below is the opening into the chimney chase from the living room and travelling up two stories. It looks like roughly a 6″ square opening.

So if you read the text message, in the worst case we would need 18″ of clearance, or if some sheet metal was used, we could reduce this to 6″ of clearance. Well we don’t have any clearance present (or much worth talking about). Even if you took out the two horizontal 2×6 lumber pieces that frame the opening, there is balloon framing the entire length of the chase that is within the 6″ of clearance. So basically, the entire chase needs to be rebuilt. How was it built in the first place? It was built on the ground, equating to roughly 20′ in length. One end was strapped to a crane forklift which moved it into place (mind you, in doing so the crane forklift crushed portions of the concrete driveway…), lifted it upright, and installed. Which it is wrong and has no allowable clearance for the chimney flue! So was the contractor at fault here? Nope, not really. There was no specific plan details on how to build the chimney chase other than some small items from the structural engineer.

The error fully lands on the architect and the general contractor, which we are both.

Amy is mainly interested in finding a mason contractor for the brick work. For me, I’m slowly developing a view that I’m in this by myself. She speaks to one brick guy that was recommended, he says he may know someone who could work on the chase. He walks away and doesn’t call back. Two more mason contractors come by, one is willing to quote the other brick work, but not the chimney as the chase rework isn’t defined. The third walks the site and spends plenty of time talking the good talk and states he needs to run off to a dinner engagement and would come back and measure for quotation, he never returns.

Efforts to work the chase also go flat. We don’t want to work with our existing framing contractor who we simply want off the job. We try to pull in a previous contractor we have work with before, but he can’t make the time.

I begin to do my own research on how to accomplish this task along with laying the brick, because nothing is panning out.

Finishing off the ERV intake

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Appreciation for pump-jack scaffolding

Bricks, bricks, bricks

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Contractors who don’t care (continues)

It was a tough winter season this last year. Eventually we got a roof underlayment installed (roof paper) which helped no take in all the water that fell on the roof. At the end of the framer contractor stay, we had some rains but less. I noticed in spots we were still taking in water. I found some holes and only much later this summer when i started working on the roof myself, did I accidently come accross other “sharp” penetrations in what is the last barier to water protection.

I did a full roof review and found hole penetrations everywhere. Many of these were from scafolding hold downs which is not surprisimg, but no effort to patch them up. The most egregious were the nail or screws that came up through the roof sheeting and penetrating the roof underlayment. This was from detail work we asked from them for a nice gable end vent look. They secured trim work and the result were plenty of sharp penetrations into the roof.

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I have pulled all the roof underlayment away to clean up these errors. Carefully placing the underlayment back, but wondering if I should scrap all this and replace with a new underlayment that has not 6+ UV exposure and nail holes and abuse.

Chimney install

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The stair detail (project)

From the beginning there was a rough concept of a special stair detail. Always in rough form (imagination) and never detailed out. As we get closer to winter, its time to get this done because we need to seal the house up from water. This front porch included. 

Problems I face are good flashing techniques for some special curves. Getting the strip lighting in place. The threat of galvanic corrosion due to the desire to have a copper detail. Supporting the bull nose. Lets not forget the timing of all things and the ever pleasurable argument of who is going to actually do the work (forget about design it)

  

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I spend a lot of time on sketchup modeling the project at night and using layers to identify the different stages of the assembly or even how it would come together. Its been helpful in identifying the “aha! crap I didn’t see that coming” before any piece is cut, nailed, or wasted.

The pumpjack!

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projector screen framing

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